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Since the day we were founded, we have been producing innovation- oriented, technological and efficient machines for our customers. We design the machines we produce in-house and attach great importance to R&D and product development activities.

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Laminating Machines

Laminating Machines

High-Speed Lamination with Hotmelt Technology

Designed for the medical textile, hygiene product, and packaging sectors, the Laminating Machine allows for seamless bonding of nonwoven fabrics with a wide variety of film materials. Whether for surgical gown fabrics, hospital gowns, diaper backsheet, coverall fabrics, or grain sack materials, this machine provides excellent adhesion at high speed.

Thanks to hotmelt lamination, it ensures air-tight and fluid-resistant surfaces, making it ideal for waterproof packaging or hygiene products.

Technical Highlights:
  • Production speeds from 100 to 400 m/min
  • Spray or slot-die applicator options based on need
  • Easy roll change system minimizes downtime
  • Compatible with various film chemistries
  • Strong adhesion and even coating in nonwoven + PE film applications

Applications:
  • Medical textiles (surgical gowns, patient gowns)
  • Hygiene products (diaper backsheet)
  • Packaging & sack materials (grain sacks, PE sacks)
  • Disposable protective wear manufacturing
Technical Details
Purpose of the Machine: Our Hotmelt 1600 and 1600s machines are hotmelt lamination machines. By applying hotmelt PSA to one of two different materials, these materials are bonded to each other.

Materials that can be laminated: Nonwoven fabrics, PE and PP films and their different chemical versions can be laminated on this machine.

The fabric to be laminated must be minimum 14 gsm and the film must be minimum 10 gsm.

The maximum limits can be up to 300 microns depending on the thickness of the materials.

Machine Sections: This machine includes the following 7 sections.
  • Material 1 unwinder
  • Material 2 unwinder
  • Hotmelt Tank
  • Hotmelt Applicator
  • Hotmelt Hoses
  • Winder
  • Main Tracker


The technical specifications of the machine are as follows. These features may vary depending on the selected version.

Motors are used asynchronous or servo depending on the version difference.

Gamak brand asynchronous motor is used in 1600 model lamination machire.

  • 1 unit 7,5 kw 1500 rpm asynchronous motor
  • 1 unit 4 kw 1500 rpm asynchronous motor
  • 1 unit 0,75 kw 900 rpm asynchronous motor


In our 1600s model laminating machine, servo motors of BECKHOFF, SCHNEIDER or SIEMENS brands are used, depending on preference.

  • 1 unit 7,5 kw 3000 rpm servo motor
  • 1 unit 4 kw 3000 rpm servo motor
  • 2 0,75 adet kw asynchronous motor


Pneumatic cylinders and valves are PEMAKS or MAG brand 1S015552 standard;

  • 2 unit 50x100 pneumatic cylinder
  • 4 unit S0x 600 pneumatic cylinder
  • 3 unit Mag 5:2 3/8 valve
  • 10 unit Mag 3:2 1/4 valve


Consumption and requirements for Homelt 1600;

  • Total Electricity Consumption:25 kw
  • Compressed Air Consumption: Min. 6 bar 180 lt/h
  • Machine Speed :ma .200mlmin ANIT
  • Hotmelt Consumption  :1-3,5 gsm
  • Hotmelt Application Width : 1600mm


Consumption and requirements for Homelt 1600s;

  • Total power consumption: There is 25 kW installed 
  • Air requirement and consumption
  • Operates with minimum 6 bar pressure
  • Compressed air consumption 180 liters/hour


  • Machine Speed :max. 350 mlmin.
  • Hotmelt  Flow :1-4 grlm2
  • Hotmelt Application width :1600 mm


AUTOMATION AND PANEL MANUFACTURING

Components for Control, power elements and automation system for the Hotmelt 1600 model

  • 1 unit ABB ACS355 7,5 kw inverter
  • 1 unit ABB ACS355 4 kw inverter
  • 2 unit SCHNEIDER ATV12 inverter
  • SCHNEIDER and OMRON brand are used for Motor Safety Equipments, Contactors and Relays
  • OMRON ve ya LEUZE brands are used for sensors.
  • PLC Delta brand.
  • 10 inch HMI Delta brand.


Components for Control, power elements and automation system for the Hotmelt 16005 model

  • 1 unit 7,5 kw servo driver(BEECKHOFF, SHNEIDER,SIEMENS)
  • 1 unit 4 kw servo driver (BEECKHOFF, SHNEIDER ve ya SIEMENS)
  • 2 unit SCHNEIDER ATV12 inverter
  • Motor Safety Relays, Contanctors and Relays SCHNEIDER and OMRON
  • Sensors OMRON and LEUZE.
  • PLC or Panel PC (BEECKHOFF, SHNEIDER and SI6MENS) HMI (BEECKHOFF, SHNEIDER and SIEMENS


Material-1 and Material-2 Unwinding System

  • Automatic and manual edge control system with fork sensor control.
  • Tension system that follows the situation according to the coil size.
  • Maximum coil diameter that can be installed is 105 cm.
  • Maximum coil weight that can be installed is 500 kg.
  • High precision magnetic brake system.
  • Coil Loader system for reducing the changing time.